Philips Andon System Case
Customer Introduction:Philips Electronics is one of the largest electronics companies in the world, ranking first in Europe. Leading the world in the fields of color television, lighting, electric shavers, medical diagnostic imaging and patient monitors, as well as single-chip TV products. Philips has 166500 employees active in fields such as lighting, consumer electronics, home appliances, and healthcare systems in over 60 countries. Customer Andon system requirement: There are X production lines in total, and each production line needs to use the Andon system to call for abnormalities such as equipment, shortage of materials, and quality in the position.
Customer's requirements for the lighting system (Andon):
There are X production lines in total, and each production line needs to use the safety lighting system to call for abnormalities such as equipment, shortage of materials, and quality in the position;
When a worker on the job triggers an abnormal call, relevant personnel rush to the site to handle it and need to sign in at the terminal. If it cannot be resolved within a certain period of time or a complex fault occurs, it can be automatically reported to the supervisor due to the length of processing time;
The LED display boards of each production line in the workshop can display real-time status information of each position;
There are LED signs, mobile text messages, and voice announcements in the office area to notify the call content of the production line;
Install a 42 inch LCD comprehensive display board on the production site to display real-time status information of each production line.
Andon system solution and implementation effect:
Immediate response to job abnormalities
a: The three color lighthouse lights at the workstation indicate the status of the position through flashing or constant illumination;
b: The voice broadcasting system provides voice broadcasting for workstation abnormalities;
c: The SMS push system promptly sends abnormal information to the relevant responsible person.
Install LED signage in the work area to display real-time abnormal call information for independent production lines;
Install LED signage in the office to display real-time abnormal call information for all production lines in the factory.
Hang the Anderson system LCD comprehensive display board on the production site to comprehensively display relevant information.
Lingxi Super Andon system functions:
1. Station assignment management - wireless station calling; Concentrate event calls.
2. Equipment operation management - faults, operating status, maintenance information.
3. Information Visual Management - Display call information, fault information, and downtime information through the Anderson dashboard.
4. Material Call - Display material call information through the material display screen.
5. Quality call - calling for quality information through broadcasting.
6. Device Call - When a device malfunctions, a call is made through broadcasting.
7. Repair Call Management - Display repair information through the Repair Anderson dashboard.
8. Public information management - displaying various public information through information display screens.
9. Equipment emergency stop - Perform equipment emergency stop through the Anderson terminal.
Hardware Implementation of Super Andon System:
Based on the aforementioned technical requirements for the lighting system, and based on the Lingxi Super Andon system product, the component selection is as follows.
1. Andon terminal
2. Andon Lighthouse
A 3-layer wireless warning lighthouse, using imported Q-light and STB80BF as the main body of the lighthouse, with independently developed wireless data communication and driver control modules, integrated and integrated design. It has three colors: red, yellow, green, and each color light has two working modes: constant and flashing. The color and mode can be combined arbitrarily to represent different Anderson events and status information of production lines and equipment.
3. Andon Kanban
The scrolling display of information in both Chinese and English can be used for displaying job status, equipment status description, quality issue description, and material scheduling information. Different reminder functions are expressed through rich textual information.
4. Andon Central Alarm System
The low-voltage high-power sound and light alarm system adopts the Korean imported Q-light brand, with S125SOL as the main body of the alarm, and adopts the wireless data communication and drive control module independently developed by Lingxi Company, with integrated design. It has 6 alarm sounds to choose from, and also has LED flashing rotary warning lights. The alarm sound type and rotary warning can be controlled in real-time and dynamically configured by the system.
5. Andon host